Fire Stopping and Service Penetrations
BOSS Batts consist of high-density mineral fibre batt with an ablative fire resistant coating which can be used in conjunction with other high performance BOSS fire protection products to provide excellent integrity, thermal and acoustic insulation. BOSS Batts offer undoubtedly a cost-effective and simple solution to cavity barriers, sealing wall and floor penetrations for up to Fire resistance levels up to -/240/180. Approved Applications include firestopping blank openings, linear gap seals, and a wide variety of service penetrations including plumbing, electrical and HVAC trades.
A 50mm thick ablative coated batt, comprised of high density fire-resistant mineral wool insulation, coated on both sides with an ablative fire resistant coating. Used to fire stop large holes in floors and walls with or without service penetrations. FIREFLY Batt seals provide solutions for countless service penetrations within numerous wall and floor substrates including, but not limited to FR plasterboard, Hebel, Power Panel, Pronto Panel, Speed panel, block & masonry, concrete, and CLT cross-laminated timber). Fully tested and approved in accordance with AS1530.4 2014 and assessed in accordance with AS4072.1 2005 in both vertical and horizontal orientations. Now also approved for the protection of structural steel and concrete slab upgrades.
PROMASEAL® Bulkhead Sealer System is made using high density mineral wool coated with an ablative coating. The fire rated Batt remains in-situ during a fire and forms a barrier against the passage of flame, smoke, and toxic gases. Bulkhead Batt is a simple and efficient fire stopping product to install that is tested in both floors and walls of various kinds including FR plasterboard, concrete, masonry & Speedpanel. Approved for use with a variety of additional Promat products such as Promat fire collars, SupaWrap, and mastic. Fully tested for up to 120 minutes fire protection of multiple services in wall and slab openings up to 1m2.
FyreBATT is a coated mineral fibre product, sealed on both sides with a flexible fire rated ablative coating, designed for use as a fire seal for service penetrations. FyreBATT offers high fire protection, along with an effective smoke and acoustic seal. Tested for a range of modern services, FyreBATT is a 60mm thick mineral fibre Batt system used with FyreFLEX sealant and approved with TWrap insulation for fire stopping of service penetrations through fire rated walls and floors. Trafalgar’s FyreBATT systems cover cable penetrations, cable trays, metal pipes, plastic pipes and mixed pair coil penetrations to AS1530.4-2014. This lightweight product is simple to cut and install, environmentally safe and suitable for use in large or small openings in fire rated walls and floors.
The FyreSTRAP is a retrofit head of wall service penetration system designed to prevent the spread of fire through small service penetrations that are located through the head tracks of plasterboard, or control joints above concrete and block walls, with industry-leading FRL’s of up to -/120/120 (system-specific). FyreSTRAP is designed to easily treat the head of wall penetrations through tight spaces. It can be easily bent to fit around multiple services and then filled with FyrePEX HP Sealant to treat multiple penetrations. The system is simple to remove, adding in the flexibility to add additional services in the future if required. Space-saving and eliminates the need for 200mm separation between services and fully tested to AS1530.4-2014.
FireStrip-ALX is a foam laminated strip with a graphite-based intumescent compound on both sides. It is designed to perform as a 2 or 4-hour barrier in construction movement joints. Designed for long linear installations in either horizontal or vertical applications. Approved to AS1530.4: 2014 & AS4072.1-2005.
FIREFLY Span is a sandwich of graphite intumescent and foam strips, sold in 1m lengths of various thickness to accommodate linear gaps of up to 100mm wide x infinite length. It is used to provide vertical and horizontal fire rated linear gap seals that can be of infinite length and accommodate a wide range of movement. It can provide a fire resistance rating of up to -/240/240 dependent on the system. Fully tested in accordance with AS1530.4 2014 and assessed to AS4072.1 2005.
PROMASEAL® FyreStrip is a highly compressible, flexible, fire resistant expansion strip used where movement joints are formed in the structure of a building. It consists of layers of Grafitex intumescent material bonded to foam and has been successfully tested for up to 240 minutes fire resistance for high movement joint seals and junctions within concrete/masonry compartment floors and walls. The flexibility of the FyreStrip makes it suitable for use in a variety of configurations. and has been tested and assessed to AS1530.4:2014, AS4072.1: 2005 & BS476: Part 20.
UniWrap is designed and tested to seal service penetration apertures containing plastic and metallic pipes with insulation, using intumescent technology to replace the gap left by insulation materials during a fire. Developed to provide a high-volume expansion and pressure seal during a fire, UniWrap is approved in a wide variety of substrates and has an extensive array of fire approvals including AS1530.4: 2014, AS4072.1 & EN1366 offering fire rating up to -/120/120.
BOSS FireMortar-360 is a fire-resistant Gypsum based mortar material used to reinstate the fire resistance of openings in fire rated wall and floor substrates. FireMortar-360 also offers high performance fire stopping around services to prevent the passage of fire and smoke whilst offering load-bearing capabilities. FireMortar-360 has extensive fire test approvals including AS1530.4: 2014, and AS4072.1-2005 offering up to FRL – /240/120.
FIREFLYMortar is a gypsum-based mortar used to reinstate the fire resistance performance of floor and wall constructions where apertures exist and there is a requirement to restore the fire resistance of the substrate. FIREFLY Mortar is used to restore fire resistance through walls and floors. Has load bearing capabilities. Prevention of air leakage. Maintains acoustic performance. And has an assumed working life of 25 years. For internal use only. Firefly Mortar can provide fire resistance ratings of up to -/240/240 dependent on the tested system. Tested and assessed in accordance with AS1530.4 2005 and AS4072.1 2005.
PROMASEAL Mortar is a lightweight, fire resistant, cement based product, supplied as a pre-mixed, grey powder to which water is added. It has been tested up to a 240 minute fire resistance level with various penetration seals in concrete/masonry floors and walls (with an equal or greater fire resistance level).
FyreSET Fire Rated Mortar is a special cement-based mixture formulated specifically for fire rating applications, in particular openings in fire barriers that include complicated or mixed service penetration types. FyreSET Mortar is easily mixed on site for use in floor slab penetrations. FyreSET Mortar has been fire tested in numerous configurations and with multiple service types, providing FRLs of up to -/240/240, and tested for use with FyreBOX Cast-In systems.
The BOSS FirePillow-240 covers a wide variety of applications. Fire Pillows are treated fabric bags containing fire retardant granulated rockwool, securing penetrations in fire rated construction against the spread of fire. They are best suited to environments where metallic pipes, electrical, power & telecommunications cables & cable trays penetrate concrete floor slabs & concrete or masonry walls in service risers, shafts, plant areas and car parks. FirePillow-240 are compliant with AS1530.4- 2014 and AS4072.1-2005.
PROMASEAL® Pillows are manufactured from treated cloth filled with a high density, granulated fire seal material. When exposed to fire, the pillows remain in place, and form a fire barrier of solid insulating material. A single square meter of space would typically require between 100 to 130 pillows however they come in different sizes and can be easily placed in many openings where it would be difficult to apply other products or wet systems. Used for blank wall and slab openings or cable and metal pipe penetrations through fire rated gyprock, concrete, masonry, and Speedpanel. Tested and approved up to 120 minutes for cables and cable trays.
Trafalgar FyrePLUG fire pillows are a tried and tested passive fire penetration system that has been used across the industry for over forty years. FyrePLUG fire pillows consist of high temperature resistant and granulated fire stopping material enclosed in a durable and fire resistant covering. Trafalgar pillows are ideal for small penetrations typically where temporary fire protection is required. They are designed to be used for firestopping openings in wall and floor slabs which incorporate service penetrations including metal pipes, electrical cables and bus bars. Tested to AS1530.4-2014 and approved with Speedpanel and Hebel walls. FyrePLUG pillows can also be used with Trafalgar TWrap for increased insulation ratings.
The BOSS Fire ablative Coating is a water based acrylic coating, having excellent fire and electrometric properties. At normal temperatures, it remains flexible to permit thermal and mechanical movement of the services. The product is unaffected by oil, fungus, moisture, vermin, contain no halogens or asbestos and contains no VOCs. Ablative Coating has been developed to seal BOSS Batts once installed in apertures. Once the Ablative Coating is applied it prevents the passage of fire and smoke between fire rated compartments, giving up to 4 hours fire resistance in blank openings and around metallic pipes, cables, cable trays, HVAC ducts and dampers. BOSS Ablative Coating is tested and approved to AS1530.4, AS4072.1 and BS/EN1366.3.
Flexible fire and acoustic rated acrylic intumescent sealant. Suitable for sealing joints, linear gaps and service penetrations. With up to 5 hours fire resistance, this fire rated sealant offers the best fire resistance level of all acrylic and PU sealants on the Australian market, offering maximum protection from fire and smoke in both integrity and insulation. FireMastic-300 can be used to provide an FRL of up to -/300/300, subject to the maximum integrity and insulation of the wall. Approved to AS1530.4: 2014 & AS4072.1-2005.
FireMastic-HPE is a new graphite-based High Pressure Exerting fire sealant that is designed to resist the passage of fire and smoke. Under heat, FireMastic-HPE will expand with enough pressure to close combustible pipes and seal around cables and metal pipes to maintain the integrity and insulation performance of the seal, yet without placing any unnecessary pressure on the building substrate. FireMastic-HPE is approved to AS1530.4 and EN1366 and offers an FRL of up to -/120/120 in a wide range of penetration systems.
FireSilicone-EMA is a fire resistant silicone sealant. It is a one-part, neutral curing silicone for construction joints and service penetrations. FireSilicone-EMA cures at room temperature under the action of atmospheric moisture to give a permanently silicone rubber. It has excellent adhesion to porous and non-porous substrates used in the construction industry and offers high performance for fire sealing applications up to 60mm. With excellent flexibility and weatherability, it offers up to 300 minutes fire resistance. FireSilicone-EMA is approved to AS1530.4-2014, and AS4072.1
A water based acrylic sealant used to seal around services and for adhering FIREFLY Penowrap to substrates and to FIREFLYBatt. Once FIREFLYBatt sheets are installed, FIREFLYMastic is used to fill any small gaps and holes, creating a seal around the services. FIREFLY Mastic is a key product requirement for installing the numerous approved firestopping systems from FIREFLY. Tested and assessed in accordance with AS1530.4 2014 and AS4072.1 2005 for both vertical and horizontal applications.
FIREFLY Mastic HP is a high pressure exerting intumescent sealant formulated to provide a high degree of fire resistance in a variety of joint and service configurations. Used to seal and close off various services which penetrate through core holes in different fire rated substrates or FIREFLYBatt seals. FIREFLY Mastic HP is a great choice with multiple systems available for use with FIREFLY products. Tested in accordance with AS1530.4 2014 and assessed in accordance with AS4072.1 2005.
FIREFLY Silicone is an atmospheric curing, one part silicone sealant formulated to provide a high degree of fire resistance in a variety of joint configurations. Used to provide a highly flexible waterproof fire seal to gaps and joints up to 25mm wide and capable of accommodating up to 50% movement. Particularly suitable for use on non-porous surfaces such as metal, glass and polished surfaces including curtain walling. Produces low smoke emissions during fire attack, making it suitable for use in confined spaces, underground or in marine environments. Used for sealing external joints on roofing, barge and eave linings where buildings are constructed in designated BAL 40 to BAL-FZ bushfire attack level zones. Tested in accordance with AS1530.4 2014 and AS5030.8.2 2009 and assessed in accordance with AS4072.1 2005.
Promat has two types of fire rated mastic sealants available. PROMASEAL-A Acrylic Sealant is a water based acrylic sealant. Does not crack when installed correctly and can be simply overpainted. The sealant is water resistant once fully cured however is not recommended for external use or in wet, damp, humid areas such as bathrooms. PROMASEAL-AG Acrylic Intumescent Sealant is a water-based sealant designed for use with copper pipes with combustible and non-combustible insulation as well as with selected plastic pipes. Suitable for cables, combustible pipes (PEX, PEX/Al/PEX, uPVC Conduit), pipes with combustible insulation, aircon bundles, and brass tap spindles. Promat’s selection of fire sealants are a vital component for penetration seals and installation of Promat’s tested systems for control joints, cable and pipe penetrations, and much more. Approved up to FRL -/180/180 for penetration seals and -/120/120 for control joints.
Trafalgar’s FyreFLEX Sealant is a water-based, low VOC, environmentally friendly intumescent acrylic fire-rated sealant which makes it perfect for fire stopping cable and metal pipe penetrations through fire rated barriers. FyreFLEX is available in both white and grey and with over 30 fire tests it has been tested in multiple substrates including Hebel, Speedpanel, Plasterboard and more. Can be used in conjunction with TWrap insulation material with approvals available for top side only installation on floors.
Applications:
- Cable Penetrations: Data/Comms, Power, Fire Cables, Singles, Bundles, & Trays
- Metal Pipes: Steel and Copper
- Control Joints: Head of Wall, Wall and Floor Joints
FyrePEX High-Performance Sealant is a graphite water-based intumescent fire-rated mastic sealant that is used for fire protection of service penetrations through fire-rated walls and floors to prevent the spread of fire for up to 2 hours. Specifically designed for water and gas PEX pipe penetration seals but also suitable for HVAC&R services. Quick and easy to install, and now compliance has been made even easier when used in combination with FyreSHEATH. Tested and approved in accordance with AS1530.4 and AS4072.1 for use on multiple substrates including SpeedPanel, Hebel, and plasterboard.
PROMASHIELD® is an innovative solution that makes achieving insulation criteria for service penetrations quick and easy. No more wrapping, strapping or taping required, and the retrofit design makes for efficient installation. The foam insert prevents waste accumulating inside the shield while also stabilising the shield around the service. For service penetrations through a concrete slab, this system is only required on the top side of the opening to achieve an FRL of up to -/120/120. Available for pipes up to 65mm.
Trafalgar has developed an easier and quicker installation option for wrapping large metal pipes. The UniGUARD system is tested for use around large metal pipe penetrations, where large amounts of insulation wrap are not practical to prevent heat transfer. The UniGUARD is a flat packed, easy to transport, insulation guard which gives an easy to install solution for fire stopping metal pipes. This insulation guard does away with the excessively long lengths of wrap that are typically needed for large pipes, achieving FRL’s up to -/120/120. The UniGUARD offers a much quicker solution for both large steel and copper pipes and is fully tested and compliant to AS1530.4-2014. Tested for use in concrete, FyreBATT, and Maxilite substrates.
Penowrap is an insulated wrap used to stop heat transfer through penetrations and is typically applied to services, pipes and perlins and can be used in adjacent with Intubatt.
FyreWrap® is the leading passive fire protection solution for commercial ductwork. The lightweight bio-soluble and totally safe Insulfrax core ensures high temperature insulation and performance. Each roll is fully encapsulated in Aluminium foil which includes a fiberglass reinforced scrim proving a clean and professional look, tear-resistance, and antibacterial resistance.
PROMASEAL®-A Acrylic Sealant is a water based acrylic sealant. The advantage of this water-based sealant is in making post installation and site clean-up easier.
A water based acrylic sealant Used to seal around services and for adhering FIREFLY Penowrap to substrates and to FIREFLYBatt. Brush Grade is used to butter up the cut edges of FIREFLYBatt prior to rejoining them around service penetrations.
PROMASEAL® Mortar is a lightweight, fire resistant, cement-based product, supplied as a pre-mixed, grey powder to which water is added. It has been tested up to a 240-minute fire resistance with various penetration seals in concrete/masonry floors and walls (with an equal or greater fire resistance level).
FyreSET® Fire Rated Mortar is an Australian Made special cement-based mixture formulated specifically for fire rating applications, in particular openings in fire barriers that include complicated or mixed service penetration types.
The FyreSTRAP is a retrofit head of wall service penetrations system designed to prevent the spread of fire through small service penetrations that are located through the head tracks of plasterboard, or control joints above concrete and block walls, with industry-leading FRL’s of up to -/120/120 (system-specific).
