Our Products
CAFCO 300 is a spray or trowel applied premix, based on vermiculite and gypsum. Steel structures protected with CAFCO 300 have undergone fire resistance tests up to 240 minutes in approved independent laboratories to recognised Australian standards AS 4100 and AS1530.4: 2014. Cafco 300 has been one of the most recognisable products across the Australian construction industry for decades, making it a reliable choice for builders, architects, and engineers alike with multiple fire tests and assessments specific to the Australian market. Cafco 300 is used to protect structural steel and ductwork and upgrade the fire resistance rating of walls and slabs. Approvals of up to 240 minutes on steel sections and 180 minutes for ductwork.
Cafco MANDOLITE CP2 is a spray applied vermiculite product with Portland cement that is primarily for internal applications. Produces a monolithic coating able to withstand the thermal shocks experienced in a high intensity cellulosic fire. Concrete structures in particular, will be protected from explosive spalling when coated with Cafco MANDOLITE CP2. Approved and tested for use on steel and concrete structures to achieve up to 240 minutes fire resistance level.
Cafco FENDOLITE MII is a spray applied vermiculite containing Portland cement. It may be floated or roller finished. Cafco FENDOLITE MII produces a monolithic coating able to withstand thermal shocks experienced typically in a high intensity hydrocarbon fire. Although low in density the product is highly durable and will not crack or spall under mechanical impact. Approved and tested for use on steel and concrete structures to achieve up to 240 minutes fire resistance. FENDOLITE MII is particularly useful where off-site application is required. It is suitable for external applications on structures and vessels in the oil, gas, petrochemical and power industries, and for refurbishment or upgrading of existing tunnel structures. Tested to Hydrocarbon, RWS, UL and other high intensity fire curves. Blast and Jet Fire Resistant.
MONOKOTE fire spray is a leading passive fire protection solution for commercial structural steel that has been used globally for decades. Monokote fire spray systems offer full compliance pathways for internal, semi-exposed and external steelwork. Tested and assessed in accordance with AS1530.4-2014 with an AS4100 regression report for steel protection. Specifically designed for the fire protection of steel structures however MONOKOTE MK6 fire spray is also approved for the fire protection of ductwork and concrete upgrades.
MONOKOTE® Z-106/HY® is Portland cement based cementitious fireproofing mix designed to meet specific commercial and industrial fire protection requirements on structural steel members. MONOKOTE® Z-106/HY® is tough, moisture resistant and suitable for interior areas where resistance to moisture and abrasion is needed. MONOKOTE fire spray is a leading passive fire protection solution for commercial structural steel that has been used globally for decades. Monokote fire spray systems offer full compliance pathways for internal, semi-exposed and external steelwork. Tested and assessed in accordance with AS1530.4-2014 and specifically designed for the fire protection of steel structures.
Promat PSK 101 is a multipurpose water based synthetic latex emulsion for use as a sealer and key coat as a component of the Promat FENDOLITE- MII integrated fire protective coating system. Promat PSK 101 is suitable for on site or off-site application to construction elements such as steel or concrete sections and metal decks.
Single pack, water based acrylic polymer for use as a water-vapour permeable topcoat with excellent adhesion. Applied by spray, roller or brush and applied over vermiculite and Portland cement-based fire-resistant coatings that protect steel and concrete substrates. Does not blister when used on these substrates. May also be used on masonry, brickwork and blockwork, whether dry or damp, and protects against ingress from salt spray, washdown water, chemical spills, rainfall and sprinkler deluge systems. It is flexible, flame retardant, mould resistant, and helps reduce the carbonation rate of cement-based products. Often used in combination with Cafco Fendolite MII vermiculite spray systems to provide an even more durable finish.
BOSS Batts consist of high-density mineral fibre batt with an ablative fire resistant coating which can be used in conjunction with other high performance BOSS fire protection products to provide excellent integrity, thermal and acoustic insulation. BOSS Batts offer undoubtedly a cost-effective and simple solution to cavity barriers, sealing wall and floor penetrations for up to Fire resistance levels up to -/240/180. Approved Applications include firestopping blank openings, linear gap seals, and a wide variety of service penetrations including plumbing, electrical and HVAC trades.
A 50mm thick ablative coated batt, comprised of high density fire-resistant mineral wool insulation, coated on both sides with an ablative fire resistant coating. Used to fire stop large holes in floors and walls with or without service penetrations. FIREFLY Batt seals provide solutions for countless service penetrations within numerous wall and floor substrates including, but not limited to FR plasterboard, Hebel, Power Panel, Pronto Panel, Speed panel, block & masonry, concrete, and CLT cross-laminated timber). Fully tested and approved in accordance with AS1530.4 2014 and assessed in accordance with AS4072.1 2005 in both vertical and horizontal orientations. Now also approved for the protection of structural steel and concrete slab upgrades.
PROMASEAL® Bulkhead Sealer System is made using high density mineral wool coated with an ablative coating. The fire rated Batt remains in-situ during a fire and forms a barrier against the passage of flame, smoke, and toxic gases. Bulkhead Batt is a simple and efficient fire stopping product to install that is tested in both floors and walls of various kinds including FR plasterboard, concrete, masonry & Speedpanel. Approved for use with a variety of additional Promat products such as Promat fire collars, SupaWrap, and mastic. Fully tested for up to 120 minutes fire protection of multiple services in wall and slab openings up to 1m2.
FyreBATT is a coated mineral fibre product, sealed on both sides with a flexible fire rated ablative coating, designed for use as a fire seal for service penetrations. FyreBATT offers high fire protection, along with an effective smoke and acoustic seal. Tested for a range of modern services, FyreBATT is a 60mm thick mineral fibre Batt system used with FyreFLEX sealant and approved with TWrap insulation for fire stopping of service penetrations through fire rated walls and floors. Trafalgar’s FyreBATT systems cover cable penetrations, cable trays, metal pipes, plastic pipes and mixed pair coil penetrations to AS1530.4-2014. This lightweight product is simple to cut and install, environmentally safe and suitable for use in large or small openings in fire rated walls and floors.
The FyreSTRAP is a retrofit head of wall service penetration system designed to prevent the spread of fire through small service penetrations that are located through the head tracks of plasterboard, or control joints above concrete and block walls, with industry-leading FRL’s of up to -/120/120 (system-specific). FyreSTRAP is designed to easily treat the head of wall penetrations through tight spaces. It can be easily bent to fit around multiple services and then filled with FyrePEX HP Sealant to treat multiple penetrations. The system is simple to remove, adding in the flexibility to add additional services in the future if required. Space-saving and eliminates the need for 200mm separation between services and fully tested to AS1530.4-2014.
FireStrip-ALX is a foam laminated strip with a graphite-based intumescent compound on both sides. It is designed to perform as a 2 or 4-hour barrier in construction movement joints. Designed for long linear installations in either horizontal or vertical applications. Approved to AS1530.4: 2014 & AS4072.1-2005.
FIREFLY Span is a sandwich of graphite intumescent and foam strips, sold in 1m lengths of various thickness to accommodate linear gaps of up to 100mm wide x infinite length. It is used to provide vertical and horizontal fire rated linear gap seals that can be of infinite length and accommodate a wide range of movement. It can provide a fire resistance rating of up to -/240/240 dependent on the system. Fully tested in accordance with AS1530.4 2014 and assessed to AS4072.1 2005.
PROMASEAL® FyreStrip is a highly compressible, flexible, fire resistant expansion strip used where movement joints are formed in the structure of a building. It consists of layers of Grafitex intumescent material bonded to foam and has been successfully tested for up to 240 minutes fire resistance for high movement joint seals and junctions within concrete/masonry compartment floors and walls. The flexibility of the FyreStrip makes it suitable for use in a variety of configurations. and has been tested and assessed to AS1530.4:2014, AS4072.1: 2005 & BS476: Part 20.
UniWrap is designed and tested to seal service penetration apertures containing plastic and metallic pipes with insulation, using intumescent technology to replace the gap left by insulation materials during a fire. Developed to provide a high-volume expansion and pressure seal during a fire, UniWrap is approved in a wide variety of substrates and has an extensive array of fire approvals including AS1530.4: 2014, AS4072.1 & EN1366 offering fire rating up to -/120/120.
BOSS FireMortar-360 is a fire-resistant Gypsum based mortar material used to reinstate the fire resistance of openings in fire rated wall and floor substrates. FireMortar-360 also offers high performance fire stopping around services to prevent the passage of fire and smoke whilst offering load-bearing capabilities. FireMortar-360 has extensive fire test approvals including AS1530.4: 2014, and AS4072.1-2005 offering up to FRL – /240/120.
FIREFLYMortar is a gypsum-based mortar used to reinstate the fire resistance performance of floor and wall constructions where apertures exist and there is a requirement to restore the fire resistance of the substrate. FIREFLY Mortar is used to restore fire resistance through walls and floors. Has load bearing capabilities. Prevention of air leakage. Maintains acoustic performance. And has an assumed working life of 25 years. For internal use only. Firefly Mortar can provide fire resistance ratings of up to -/240/240 dependent on the tested system. Tested and assessed in accordance with AS1530.4 2005 and AS4072.1 2005.
PROMASEAL Mortar is a lightweight, fire resistant, cement based product, supplied as a pre-mixed, grey powder to which water is added. It has been tested up to a 240 minute fire resistance level with various penetration seals in concrete/masonry floors and walls (with an equal or greater fire resistance level).
FyreSET Fire Rated Mortar is a special cement-based mixture formulated specifically for fire rating applications, in particular openings in fire barriers that include complicated or mixed service penetration types. FyreSET Mortar is easily mixed on site for use in floor slab penetrations. FyreSET Mortar has been fire tested in numerous configurations and with multiple service types, providing FRLs of up to -/240/240, and tested for use with FyreBOX Cast-In systems.
The BOSS FirePillow-240 covers a wide variety of applications. Fire Pillows are treated fabric bags containing fire retardant granulated rockwool, securing penetrations in fire rated construction against the spread of fire. They are best suited to environments where metallic pipes, electrical, power & telecommunications cables & cable trays penetrate concrete floor slabs & concrete or masonry walls in service risers, shafts, plant areas and car parks. FirePillow-240 are compliant with AS1530.4- 2014 and AS4072.1-2005.
PROMASEAL® Pillows are manufactured from treated cloth filled with a high density, granulated fire seal material. When exposed to fire, the pillows remain in place, and form a fire barrier of solid insulating material. A single square meter of space would typically require between 100 to 130 pillows however they come in different sizes and can be easily placed in many openings where it would be difficult to apply other products or wet systems. Used for blank wall and slab openings or cable and metal pipe penetrations through fire rated gyprock, concrete, masonry, and Speedpanel. Tested and approved up to 120 minutes for cables and cable trays.
Trafalgar FyrePLUG fire pillows are a tried and tested passive fire penetration system that has been used across the industry for over forty years. FyrePLUG fire pillows consist of high temperature resistant and granulated fire stopping material enclosed in a durable and fire resistant covering. Trafalgar pillows are ideal for small penetrations typically where temporary fire protection is required. They are designed to be used for firestopping openings in wall and floor slabs which incorporate service penetrations including metal pipes, electrical cables and bus bars. Tested to AS1530.4-2014 and approved with Speedpanel and Hebel walls. FyrePLUG pillows can also be used with Trafalgar TWrap for increased insulation ratings.
The BOSS Fire ablative Coating is a water based acrylic coating, having excellent fire and electrometric properties. At normal temperatures, it remains flexible to permit thermal and mechanical movement of the services. The product is unaffected by oil, fungus, moisture, vermin, contain no halogens or asbestos and contains no VOCs. Ablative Coating has been developed to seal BOSS Batts once installed in apertures. Once the Ablative Coating is applied it prevents the passage of fire and smoke between fire rated compartments, giving up to 4 hours fire resistance in blank openings and around metallic pipes, cables, cable trays, HVAC ducts and dampers. BOSS Ablative Coating is tested and approved to AS1530.4, AS4072.1 and BS/EN1366.3.
Flexible fire and acoustic rated acrylic intumescent sealant. Suitable for sealing joints, linear gaps and service penetrations. With up to 5 hours fire resistance, this fire rated sealant offers the best fire resistance level of all acrylic and PU sealants on the Australian market, offering maximum protection from fire and smoke in both integrity and insulation. FireMastic-300 can be used to provide an FRL of up to -/300/300, subject to the maximum integrity and insulation of the wall. Approved to AS1530.4: 2014 & AS4072.1-2005.
FireMastic-HPE is a new graphite-based High Pressure Exerting fire sealant that is designed to resist the passage of fire and smoke. Under heat, FireMastic-HPE will expand with enough pressure to close combustible pipes and seal around cables and metal pipes to maintain the integrity and insulation performance of the seal, yet without placing any unnecessary pressure on the building substrate. FireMastic-HPE is approved to AS1530.4 and EN1366 and offers an FRL of up to -/120/120 in a wide range of penetration systems.
FireSilicone-EMA is a fire resistant silicone sealant. It is a one-part, neutral curing silicone for construction joints and service penetrations. FireSilicone-EMA cures at room temperature under the action of atmospheric moisture to give a permanently silicone rubber. It has excellent adhesion to porous and non-porous substrates used in the construction industry and offers high performance for fire sealing applications up to 60mm. With excellent flexibility and weatherability, it offers up to 300 minutes fire resistance. FireSilicone-EMA is approved to AS1530.4-2014, and AS4072.1
A water based acrylic sealant used to seal around services and for adhering FIREFLY Penowrap to substrates and to FIREFLYBatt. Once FIREFLYBatt sheets are installed, FIREFLYMastic is used to fill any small gaps and holes, creating a seal around the services. FIREFLY Mastic is a key product requirement for installing the numerous approved firestopping systems from FIREFLY. Tested and assessed in accordance with AS1530.4 2014 and AS4072.1 2005 for both vertical and horizontal applications.
FIREFLY Mastic HP is a high pressure exerting intumescent sealant formulated to provide a high degree of fire resistance in a variety of joint and service configurations. Used to seal and close off various services which penetrate through core holes in different fire rated substrates or FIREFLYBatt seals. FIREFLY Mastic HP is a great choice with multiple systems available for use with FIREFLY products. Tested in accordance with AS1530.4 2014 and assessed in accordance with AS4072.1 2005.
FIREFLY Silicone is an atmospheric curing, one part silicone sealant formulated to provide a high degree of fire resistance in a variety of joint configurations. Used to provide a highly flexible waterproof fire seal to gaps and joints up to 25mm wide and capable of accommodating up to 50% movement. Particularly suitable for use on non-porous surfaces such as metal, glass and polished surfaces including curtain walling. Produces low smoke emissions during fire attack, making it suitable for use in confined spaces, underground or in marine environments. Used for sealing external joints on roofing, barge and eave linings where buildings are constructed in designated BAL 40 to BAL-FZ bushfire attack level zones. Tested in accordance with AS1530.4 2014 and AS5030.8.2 2009 and assessed in accordance with AS4072.1 2005.
Promat has two types of fire rated mastic sealants available. PROMASEAL-A Acrylic Sealant is a water based acrylic sealant. Does not crack when installed correctly and can be simply overpainted. The sealant is water resistant once fully cured however is not recommended for external use or in wet, damp, humid areas such as bathrooms. PROMASEAL-AG Acrylic Intumescent Sealant is a water-based sealant designed for use with copper pipes with combustible and non-combustible insulation as well as with selected plastic pipes. Suitable for cables, combustible pipes (PEX, PEX/Al/PEX, uPVC Conduit), pipes with combustible insulation, aircon bundles, and brass tap spindles. Promat’s selection of fire sealants are a vital component for penetration seals and installation of Promat’s tested systems for control joints, cable and pipe penetrations, and much more. Approved up to FRL -/180/180 for penetration seals and -/120/120 for control joints.
Trafalgar’s FyreFLEX Sealant is a water-based, low VOC, environmentally friendly intumescent acrylic fire-rated sealant which makes it perfect for fire stopping cable and metal pipe penetrations through fire rated barriers. FyreFLEX is available in both white and grey and with over 30 fire tests it has been tested in multiple substrates including Hebel, Speedpanel, Plasterboard and more. Can be used in conjunction with TWrap insulation material with approvals available for top side only installation on floors.
Applications:
- Cable Penetrations: Data/Comms, Power, Fire Cables, Singles, Bundles, & Trays
- Metal Pipes: Steel and Copper
- Control Joints: Head of Wall, Wall and Floor Joints
FyrePEX High-Performance Sealant is a graphite water-based intumescent fire-rated mastic sealant that is used for fire protection of service penetrations through fire-rated walls and floors to prevent the spread of fire for up to 2 hours. Specifically designed for water and gas PEX pipe penetration seals but also suitable for HVAC&R services. Quick and easy to install, and now compliance has been made even easier when used in combination with FyreSHEATH. Tested and approved in accordance with AS1530.4 and AS4072.1 for use on multiple substrates including SpeedPanel, Hebel, and plasterboard.
PROMASHIELD® is an innovative solution that makes achieving insulation criteria for service penetrations quick and easy. No more wrapping, strapping or taping required, and the retrofit design makes for efficient installation. The foam insert prevents waste accumulating inside the shield while also stabilising the shield around the service. For service penetrations through a concrete slab, this system is only required on the top side of the opening to achieve an FRL of up to -/120/120. Available for pipes up to 65mm.
Trafalgar has developed an easier and quicker installation option for wrapping large metal pipes. The UniGUARD system is tested for use around large metal pipe penetrations, where large amounts of insulation wrap are not practical to prevent heat transfer. The UniGUARD is a flat packed, easy to transport, insulation guard which gives an easy to install solution for fire stopping metal pipes. This insulation guard does away with the excessively long lengths of wrap that are typically needed for large pipes, achieving FRL’s up to -/120/120. The UniGUARD offers a much quicker solution for both large steel and copper pipes and is fully tested and compliant to AS1530.4-2014. Tested for use in concrete, FyreBATT, and Maxilite substrates.
Dulux FIRETEX FX5090 is a water-based intumescent coating for fire protection of interior structural steel. FIRETEX FX5090 is rated to provide up to 120 minutes of cellulosic fire protection. Suitable for use in C1-C2 environments. Tested and approved in accordance with BS 476-20 and BS 476-21 Assessed in accordance with AS 4100:1998 (R2016)
Dulux FIRETEX FX6002 is an ultra-fast drying intumescent coating for fire protection of interior and exterior structural steel. FIRETEX FX6002 is rated to provide up to 120 minutes of cellulosic fire protection. FIRETEX FX6002 can be used as a part of an approved system in atmospheric corrosivity environments up to C5. Tested and approved in accordance with BS 476-20 and BS 476-21 Assessed in accordance with AS 4100:1998 (R2016)
Dulux FIRETEX FX6010 is an ultra-fast drying intumescent coating for fire protection of interior and exterior structural steel. FIRETEX FX6010 is rated to provide up to 120 minutes of cellulosic fire protection. FIRETEX FX6010 can be used as a part of an approved system in atmospheric corrosivity environments up to C5. Tested and approved in accordance with BS 476-20 and BS 476-21. Assessed in accordance with EN13381-8 and BS EN13381-9. Tested and approved in accordance with AS 1530.4:2014 and AS 4100:1998 (R2016)
Dulux FIRETEX Platinum is a solventless, ultra-high build, epoxy intumescent coating for the fire protection of interior and exterior structural steel. FIRETEX Platinum is rated to provide up to 60 minutes of cellulosic fire protection. FIRETEX Platinum can be used as a part of an approved system in atmospheric corrosivity environments up to C5 as per AS/NZS 2312.1:2014. Dulux FIRETEX Platinum is suitable for use directly to abrasive blast cleaned steel and when done so is suitable to be used in atmospheric corrosivity environments up to C3.
Dulux FIRETEX Platinum-120 is a solventless, ultra-high build, epoxy intumescent coating for the fire protection of interior and exterior structural steel. FIRETEX Platinum-120 is rated to provide up to 120 minutes of cellulosic fire protection. FIRETEX Platinum-120 can be used as a part of an approved system in atmospheric corrosivity environments up to C5.
Cafco SPRAYFILM WB3 is a water based intumescent coating for the fire protection of structural steel. It is preferably spray applied with airless paint equipment for speed and quality of finish. Cafco SPRAYFILM WB3 can be sealed and protected with a decorative topcoat. Cafco SPRAYFILM WB3 is applied directly to the contour of primed I and H section columns, angles, channels and beams and both square and circular hollow sections, to provide fire protection for up to FRL 120/-/- in accordance with AS1530.4: 2014 & AS4100. In a fire, a chemical reaction takes place causing the Cafco SPRAYFILM WB3 to expand and form an insulating layer which slows the temperature of the steel rising to a critical level.
MONOKOTE fire spray is a leading passive fire protection solution for commercial structural steel that has been used globally for decades. Monokote fire spray systems offer full compliance pathways for internal, semi-exposed and external steelwork. Tested and assessed in accordance with AS1530.4-2014 with an AS4100 regression report for steel protection. Specifically designed for the fire protection of steel structures however MONOKOTE MK6 fire spray is also approved for the fire protection of ductwork and concrete upgrades.
FyreWrap is a lightweight wrap offering high temperature insulation and performance. Each roll is fully encapsulated in Aluminium foil providing tear-resistance and antibacterial resistance along with a clean and professional look. Fyrewrap is ideal for off-site fabrication and fire protection of ductwork systems and has a patent fire-rated access panel to augment the overall fire-rated duct system. Tested and approved for duct in accordance with AS/NZS 1530.4-2014 and compliant to AS2419 for steel pipe hanger and support protection and AS2419 for copper hydrant protection. FyreWRAP is clean and simple to install, with minimal prep or cleanup required as compared to traditional fire spray protection.
CAFCO 300 is a spray or trowel applied premix, based on vermiculite and gypsum. Steel structures protected with CAFCO 300 have undergone fire resistance tests up to 240 minutes in approved independent laboratories to recognised Australian standards AS 4100 and AS1530.4: 2014. Cafco 300 has been one of the most recognisable products across the Australian construction industry for decades, making it a reliable choice for builders, architects, and engineers alike with multiple fire tests and assessments specific to the Australian market. Cafco 300 is used to protect structural steel and ductwork and upgrade the fire resistance rating of walls and slabs. Approvals of up to 240 minutes on steel sections and 180 minutes for ductwork.
PROMASIL-1100 SUPER are large-size, lightweight insulating boards with very good thermal properties. PROMASIL -1100 SUPER is the replacement for the VERMICULUX board and can be used in a majority of its applications. Promasil board has multiple uses including fire damper protection, penetration seals and 1, 2 & 3-sided bulkheads of up to 120 minutes FRL from both directions. This versatile fire rated board is also used to build service enclosures, protect mechanical ductwork, and fabricate fire-rated access panels. Promasil 1100 is also compatible with Promat’s large suite of firestopping products.
PROMASIL-1100 SUPER are large-size, lightweight insulating boards with very good thermal properties. PROMASIL -1100 SUPER is the replacement for the VERMICULUX board and can be used in a majority of its applications. Promasil board has multiple uses including fire damper protection, penetration seals and 1, 2 & 3-sided bulkheads of up to 120 minutes FRL from both directions. This versatile fire rated board is also used to build service enclosures, protect mechanical ductwork, and fabricate fire-rated access panels. Promasil 1100 is also compatible with Promat’s large suite of firestopping products.
PROMATECT-XS is an innovative high performing non-combustible fire protective board specifically designed for the fire protection of structural steelwork. The second generation of the product combines efficient fire protection with unique ease of installation, high quality surface finishing and enhanced mould and moisture resistance.
Benefits:
- Low board thickness needed for any given fire protection
- Easy installation with staple fixings and no glue or filler
- Frameless installation for time, space and cost optimization
- Easy cutting, even with a knife (score & snap)
- Can be installed before the building is weathertight (up to 6 months semi-exposed)
- High quality surface finishing
PROMATECT 100 is off-white in colour. One face is smooth forms a finished surface or is able to receive almost any form of architectural/finish treatment. PROMATECT 100 is resistant to the effects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by age or moisture however is not designed for use in areas subject to continual damp or high temperatures. PROMATECT 100 is for internal applications only. It has a range of applications including partitions, walls, ceilings, and even structural steel.
- Single layer systems for walls and ceilings up to FRL -/120/120
- Systems for FRL -/240/240 Walls and Ceilings Available
- Systems for FRL up to 120/120/120 for Floor / Ceiling Systems
- Steel Protection up to FRL 120/-/-
- High level of finish
- Most types of architectural finishes can be applied.
- Non combustible to AS1530.1
PROMATECT 250 is off-white in colour. One face is smooth forms a finished surface or is able to receive almost any form of architectural/finish treatment. PROMATECT 250 is resistant to the effects of moisture and will not physically deteriorate when used in damp or humid conditions. Performance characteristics are not degraded by age or moisture however is not designed for use in areas subject to continual damp or high temperatures. PROMATECT 250 is for internal applications only. It has a range of applications including partitions, walls, ceilings, and even structural steel.
- Steel Protection up to FRL 180/-/-
- High level of finish
- Most types of architectural finishes can be applied.
- Non combustible to AS1530.1
Trafalgar Corex is a thin, lightweight, high-performance fire rated board that is suited to various applications ranging from structural steel protection and vertical bulkheads to fire rated wall and ceiling systems and partitions. Trafalgar Corex is stable and crack free under high temperatures and has outstanding impact resistance. Trafalgar Corex is approved to the current AS1530.4 – 2014 and AS4072.1 for vertical bulkheads up to 4 meters high and for 1, 2 or 3 sided bulkhead configurations. Corex board can also be used on structural steel members to provide an AS4100 fully compliant and fire-tested thermal insulation barrier for steel.
FyreBOARD Maxilite is a thin, lightweight, high-performance fire-resistant board that is suited to various applications. Maxilite is stable under high temperatures and remains strong and free of cracks, even when exposed to fully developed fires which makes it the perfect solution for constructing fire-rated bulkheads, ceilings, and enclosures and provides fire compartmentation around building services and is approved to AS1530.4-2014. Where concrete slabs, walls or beams are poured too thin or don’t have enough cover over reo-bars to comply with AS3600 requirements for fire design, FyreBOARD Maxilite provides a lightweight board option that is perfect for upgrading these non-compliant concrete structures, without adding lots of weight compared with spray and plasterboard systems. FyreBOARD Maxilite has been approved for use to pack out the gaps around mechanical and intumescent fire dampers in walls and floors, in accordance with AS1530.4-2014.
PROMATECT-H is off-white in colour and has a smooth finish on one face with a sanded reverse face. The board can be left undecorated or easily finished with paints, wallpapers or tiles. PROMATECT-H is resistant to the effects of moisture and will not physically deteriorate when used in damp or humid conditions. Whilst its performance characteristics are not degraded by age or moisture, PROMATECT-H is not designed for application in areas subject to continual damp or high temperatures. Its applications include wall and slab FRL upgrades, ceilings, self-supporting ducts and post clad duct protection.
Benefits:
- Non-Combustible to AS1530.1
- Resistant to the effects of moisture and humidity
- Hard wearing and resistant to impact
- Up to 4hr protection for some systems
- Performance characteristics are not degraded by age or moisture
BOSS Cable Transits CT120 & CT240 are designed to prevent the spread of fire and smoke from one compartment to another where electrical power, data and comms cables penetrate through separating walls and floors.
The Cable Transit CT120 & CT240 mounting flange provides a quick and easy method of installing single or multiple Cable Transits, even in plasterboard partitions. The unique design means BOSS Cable Transits clamp to the wall using metal flanges. By using larger flanges, multiple Cable transits can be banked together alongside each other, providing fire rated penetrations for multiple cable bundles, and with added changeability for future additions or alterations. The unit has a hinged split body which provides an easy retro-fit option where cables are pre-installed. Tested and approved to AS1530.4 and AS4072.1.
The BOSS FyreBox is revolutionising firestopping methods for large bundles of mixed services. Designed to allow large bundles of pipes and cables to all pass through one single fire rated enclosure, the BOSS FyreBox is the only tested and proven method of firestopping multiple services with such simplicity of installation and ease of compliance. Commonly used for apartment entry configurations above an entry door to an SOU, the BOSS FyreBox is also suited for service risers, shafts, plant areas and data rooms in a variety of residential, commercial and industrial buildings. The new generation of BOSS FyreBox is tested and approved to AS1530.4: 2014 and AS4072.1-2005 for 30-, 60-, 90- and 120-minute configurations on a large variety of services. New approvals include a wider variety of wall, concrete slab & floor/ceiling systems.
The Trafalgar FyreBOX Cast-In is a simple multi-service passive fire penetration system that can be cast directly into the floor slabs of a building that will prevent the spread of fire through service penetrations whilst reducing the footprint needed for riser shafts and cupboards. The FyreBOX Cast-In is an intumescent lined system designed to prevent the spread of fire through service penetrations. The FyreBOX Range has been tested to AS1530.4-2014 in various slab thicknesses for a range of mixed services with FRLs of up to -/240/240 for certain systems. Allows multiple and mixed services to pass through one opening in any quantity or configuration.
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: Steel and copper pipes, PVC pipes, PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
The FyreBOX Maxi is a retro-fit multi-service penetration system designed to prevent the spread of fire through small or large service penetrations, in the smallest footprint possible. The FyreBOX Maxi is an intumescent lined system designed to prevent the spread of fire through service penetrations. The FyreBOX Range has been tested to AS1530.4-2014 in Hebel, single/double layer plasterboard, Speedpanel and many other common wall/floor systems. A wide range of mixed services are approved with FRLs of up to -/240/240 for certain systems. Allows multiple and mixed services to pass through one opening in any quantity or configuration.
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: Steel and copper pipes, PVC pipes, PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
The FyreBOX Mini is a retro-fit multi-service penetration system designed to prevent the spread of fire through small or large service penetrations, in the smallest footprint possible. The FyreBOX Mini is an intumescent lined system designed to prevent the spread of fire through service penetrations. The FyreBOX Range has been tested to AS1530.4-2014 in Hebel, single/double layer plasterboard, Speedpanel and many other common wall/floor systems. A wide range of mixed services are approved with FRLs of up to -/240/240 for certain systems. Allows multiple and mixed services to pass through one opening in any quantity or configuration.
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: Steel and copper pipes, PVC pipes, PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
The Trafalgar Slab Mounted FyreBOX has been designed and tested to be built into residential/commercial apartment walls and riser shafts, reducing the space required for service penetrations and providing predictable site costs and a reliable method of fire stopping. The FyreBOX Slab-Mount is an intumescent lined system designed to prevent the spread of fire through service penetrations. The FyreBOX Slab-Mount has been tested to AS1530.4-2014 in Hebel and single layer plasterboard wall systems. A wide range of mixed services are approved with FRLs of up to -/240/240 for certain systems. Allows multiple and mixed services to pass through one opening in any quantity or configuration.
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
Tested as part of the FyreBOX range, the circular shape of Trafalgar’s SuperSTOPPER has been engineered and sized to allow for quick, neat, and cost-effective holes to be made in fire barriers. Whether it is a core hole in a concrete floor slab or a hole saw in a plasterboard wall; openings can be prepared to suit the inclusion of a SuperSTOPPER Circular for mixed services. Trafalgar’s SuperSTOPPER Circular allows multiple and mixed services in any quantity or configuration to pass through one opening in walls, shafts, floors, and ceilings. Thoroughly tested to AS1530.4-2014 in Hebel, single/ double layer plasterboard, Speedpanel and many other common wall, floor and ceiling systems
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: Steel and copper pipes, PVC pipes, PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
Tested as part of the FyreBOX range, the SuperSTOPPER Square Mini is an advanced retrofit multi-service penetration system engineered to effectively contain and prevent the spread of fire through narrow service penetrations, all within a remarkably compact design. Whether it is a core hole in a concrete floor slab or a hole saw in a plasterboard wall; openings can be prepared to suit the inclusion of a SuperSTOPPER Square Mini for mixed services. Trafalgar’s SuperSTOPPER Mini allows multiple and mixed services in any quantity or configuration to pass through one opening in walls, shafts, floors, and ceilings. Thoroughly tested to AS1530.4-2014 in Hebel, single/ double layer plasterboard, Speedpanel and many other common wall, floor and ceiling systems.
Applications:
- Electricians: Power, data cables, conduits
- Plumbers: Steel and copper pipes, PVC pipes, PEX pipes, PEX-AL-PEX pipes
- HVAC&R: Insulated pipes
- Active Fire: Sprinkler pipes, fire cables
The Promaseal CIH Cast-in Collar from Promat has been tested with a wide range of pipes, achieving a fire resistance of up to 240 minutes in accordance with AS 1530.4 and AS 4072.1. The product comes in three sizes and has been tested with a wide range of plastic pipes including uPVC, HDPE, PPR, Rehau, Wavin, Tri Plus, Pressure Pipe, dBlue, PE, PEX. Cast in fire collars are more economical on larger projects and allow for accurate set out of pipework, making it the preferred collar of choice for builders, plumbers, building certifiers and re-sellers due to the extensive range of approvals. PROMASEAL CIH cast-in fire collars are designed for plastic pipe penetrations. For other services such as electrical cables or lagged copper pipes, please view our other firestopping product selections.
The PROMASEAL CIL Low Cast In Collar is designed to be fixed to formwork prior to the pouring of concrete floor slabs. The collar accommodates the uPVC pipe fitting within the thickness of the slab enabling space saving. Promat’s range of cast in fire collars allow for accurate set out of pipe work, and are more cost effective than retrofit collars where a large number are required. There are different types of fire collars for different applications. The PROMASEAL CIL Low Cast In Collar is primarily for uPVC plastic pipe penetrations however Promat manufactures a range of fire collars that are tested for all types of building services including; plastic pipes, electrical cables, lagged copper pipes, copper pair coils and other general building services. It is not suitable to protect floor waste penetrations. For protecting floor waste penetrations please refer to our floorwaste collar selection.
The PROMASEAL Fire Resistant Services Seal Collar is designed to be fixed to the formwork prior to pouring concrete floor slabs and to provide openings in floor slabs for various combustible service penetrations. This Collar is available in one size only and accommodates multiple or single services. This product has multiple approvals including electrical cables, lagged plastic pipes, copper pair coils, lagged copper pipes and multiple PVC pipes. After installation of the services, the collar is back filled with PROMASEAL Mortar.
Trafalgar’s FyreCOLLAR Cast-in High Top range can achieve up to 4 hours protection across a huge range of common pipes, types and sizes. These collars are designed for use in concrete floor slabs up to 250mm thick, where the head of the high cast-in fire collar extends above the surface of the floor so that sections of pipe are not needed as part of the installation process. Once the concrete is set, simply run your plastic or metal pipes through the collars which are fitted with a rubber gasket to prevent smoke leakage through the penetration. Approved with PVC, HDPE, PP-R, PP, RAUPIANO and copper and steel pipes up to 100mm diameter. The FyreCOLLAR Cast-In High range is also fire tested for up to 2 x pair coil bundles with FR insulation and associated cables. The high-top cast-in fire collar is available in three size and suits pipes 40mm up to 100mm.
Trafalgar’s FyreCOLLAR Cast-in Low Top range can achieve up to 4 hours protection across a huge range of common pipes, types and sizes. Specifically for stack and plumbing pipes, the low top cast-in fire collars are suitable for all slab thicknesses. These low-profile collars are cast in place with a section of pipe installed before the concrete is poured, for pipework to be connected to once set. The collar is designed to accommodate a numerous range of 40mm to 100mm plastic pipes including PVC, HDPE, PP-R, PP, RAUPIANO and even insulated pair coil bundles. Stack and floor waste testing covers a wide range of pipes with fire elbows, S-bends and 4-way risers.
With the price of copper increasing, alternative pipe materials are becoming more and more common for plumbing systems. This presents an issue where new services are being introduced to the market with limited passive fire protection systems tested to maintain the FRL of the fire barriers that they penetrate through. One such example is larger diameter (40, 50, and 63mm) Multi-Layer Pipes like PEX-AL-PEX which are becoming more common in plumbing installations. Conventional intumescent-only fire collars are not adequate to close larger diameters of PEX-Al-PEX pipe. Trafalgar has developed a mechanically assisted intumescent fire collar system to address this problem, fire tested specifically for PEX-Al-PEX pipe materials and achieving FRL ratings of up to -/120/120 in concrete floor slabs.
PROMASEAL CFC Conduit Collars are available in one size (32mm) and can be used on pipes ranging from 16mm to 32mm in diameter without any modification requirements for smaller sizes. Approved with a large variety of pipes including PEX, uPVC, PB, PEX/Al/PEX, Cables, Conduits and many others. Insulation criteria will vary depending on the service and substrate type however the collar is tested in a wide variety of wall types including fire rated plasterboard, Speedpanel & AAC/Hebel amongst others. The conduit collar has been tested to Australian Standards and has achieved a fire resistance level of up to 4 hours, when tested to AS 1530: Part 4 and AS 4072: Part 1.
Trafalgar Conduit Fire Collars are designed to provide maximum protection against the spread of fire through walls and floors that are penetrated by plastic conduits and plastic pipes. FyreCOLLARs are simple to install, simply retrofit around the service and fix to the wall or floor. Suitable for a range of plastic pipes and mixed services including Data NBN Conduits, Electrical Conduits, PVC pipes, PEX pipes, and PEX-AL-PEX pipes. Fire collar sizes range from 25mm and up to 100mm to cover multiple service sizes, and are fire tested in a range of wall and floor systems with a wide variety of service types.
Available in both retrofit and cast-in options, the PROMASEAL Floorwaste Collar by Promat is designed to provide fire resistance where floor wastes penetrate wet areas. The collars have been tested for cast-in floor applications to AS1530: Part 4 and AS4072: Part 1, which achieved an FRL of -/120/120 for 50 & 100mm uPVC and -/180/180 for 80mm uPVC. 100mm HDPE and 100mm Rehau Raupiano pipe are also approved with Promat’s floorwaste collar. Minimum slab depth must be 150mm.
Trafalgar’s BladeRUNNER is ideal for confined spaces and its compact design makes it a functional choice for narrow or restricted areas. Whether you’re dealing with limited clearance around pipe penetrations or if the pipe elbow is too close to the slab, the BladeRUNNER provides an effective fire safety solution without the need for space alterations and board construction. The BladeRUNNER is a slimline spring-loaded fire collar that can be easily installed around existing floor waste or drain/waste/vent pipe penetrations, providing a cost-effective alternative to expensive fire board enclosures or bulky retrofit collars. BladeRUNNER is tested to AS1530.4 and is suitable for 40-100mm PVC pipes to upgrade incorrect or non-existent fire collars. The slimline design is also perfect for drain/waste/vent applications (AKA stack pipes) where there is no room for a traditional bulky retro-fit fire collar and is tested for PVC pipe materials connected to P-traps or elbows directly underneath the slab.
Floor waste applications are not continuous pipes, often having a metal grille finished at the floor level above. Standard intumescent collars will not close off the penetration quickly enough to prevent early fire spread. Trafalgar’s floor waste fire collar is fitted with a spring-loaded mechanical system that will shut the plastic pipe early when exposed to fire conditions, to effectively close off the penetration whilst the intumescent material swells to close off any remaining gaps, stopping the spread of fire in this unique application. Tested to AS1530.4 – 2014, the floor waste FyreCOLLAR is available in both high and low top options and has been tested for a range of pipe materials connected to 4-way risers and P-traps directly underneath the slab for the following 100mm PVC, HDPE, Raupiano, and DBlue pipes:
BOSS MaxiCollars provide a high-performance fire protection solution and are a good choice for tight fitting areas or closely installed pipes. BOSS MaxiCollars have extensive fire test approvals including AS1530.4: 2014 & AS4072.1 offering 60min, 90min, 120min & 240min FRL’s. Tested in a wide variety of walls, floors and ceilings, MaxiCollars have approvals in the following substrates:
- FR Plasterboard
- Concrete & Masonry walls
- BOSS Batt
- AAC / Hebel
- Speedpanel
- Supapanel
- Pronto Panel
- Comflor floor slabs
- Cross Laminated Timber
Firefly RF Fire Collars are used to close off PVC pipes, HDPE pipes, beer lines, air conditioner lagged pipes and cables where they penetrate Firefly Intubatt Systems in both vertical and horizontal applications. Firefly retrofit fire collars are made from steel and high pressure graphite Intumescent, allowing for fire resistance levels of up to -/120/120. Tested to AS1530.4-2014 and assessed in accordance with AS4072.1-2005.
The square based PROMASEAL®-FC Retrofit Collar is a multipurpose collar designed for use with concrete slabs, masonry and lightweight walls and lined ceilings. The collar can be retrofitted where necessary making for easy installation and fire upgrades. Approved for retrofitting around services including uPVC, HDPE, Raupiano, GF Cool Fit 2.0, Fastflow, Post Mix Lines, Geberit Super Tube, Triplus, cables, and lagged copper pipes. Tested and assessed in accordance with AS 1530.4 – 2014 to achieve up to 4 hrs fire resistance. Horizontal and vertical systems available for a variety of wall, floor, and ceiling applications such as plasterboard, Speedpanel, AAC, Hebel, and concrete)
Circular based PROMASEAL® Retrofit Collar (FCS type) is designed to be fitted around uPVC pipes through floor slabs up to 100mm in diameter. The larger opening within the collars will accommodate uPVC pipe fittings and can be installed over uPVC sockets/joiners. Tested with uPVC as well as Postmix and beer lines. Also suitable for protecting wall penetrations for Raupiano plastic pipes, cables, and insulated copper pipes.
FyreSHEATH is a system designed to simplify the use of FyrePEX High-Performance Fire Mastic, ensuring a compliant penetration seal everytime to achieve the required Fire Resistance Level of up to -/120/120. With FyreSHEATH, the hole size is no longer critical as it sets the annular gaps and fill depths automatically, making for easier certification as the sealant depth is easily visible. Suitable for concrete or masonry, Pronto Panel, WALSC, or single- and double-layer plasterboard walls. Tested to AS1530.4-2014 and compliant with AS4072.1.
Trafalgar offers a Premium range of retrofit fire collars that are designed to provide maximum protection against the spread of fire through walls and floors that are penetrated by plastic conduits, plastic pipes or air-conditioning service bundles. The retrofit collar range is fire tested in a variety of wall and floor systems on a wide selection of plastic pipes and mixed services including electrical conduits, HDPE and PVC pipes, HVAC bundles and insulated pipes and cables. The Trafalgar Retrofit FyreCOLLAR is available in multiple sizes ranging from 25mm to 150mm.
The intumescent PROMASTOP UniCollar® is a retrofit collar designed to maintain the integrity of fire-resistant elements for approved pipe services of any size. It is suitable for installation in various ceiling, floor, and wall penetrations. PROMASTOP UniCollar is tested with many new and existing types of plastic pipes using uPVC as a benchmark. The UniCollar is a single box solution approved for multiple pipe sizes and types including uPVC, HDPE, Raupiano, d-Blue, Triplus and many others. Also suitable to protect cable bunches and insulated metal pipes.
The Trafalgar Unicorn Continuous Fire Collar is the longest continuous collar supplied in the market and stands out as one of the only collars to receive approvals for PEX-A, PEX-B, and PEX-AL-PEX pipes without the necessity for wrap. However, the Unicorn fire collar has been fire tested and approved for multiple service applications including PVC, HDPE, and PEX, electrical conduits, data and communication cables, power cables, pair coil bundles, refrigeration lines and mixed service bundles. Used in conjunction with FyrePEX HP intumescent sealant, the collar expands quickly to seal around plastic pipes when a fire breaks out. Rigorously tested to meet AS 1530.4: 2014 standards and with Fire Resistance Levels (FRL) up to -/240/240, it guarantees compliance with the strictest safety codes. Fire testing and assessments are currently being expedited for approval with Trafalgar Maxilite bulkheads, to provide even more fire safety solutions.
PROMASEAL® Wall Collar is designed for insertion into fire resistant wall elements such plasterboard, concrete, and masonry and has been tested on uPVC and HDPE pipes allowing two-way protection using a single collar. Tested for uPVC, HDPE and other pipe types from 40 to 150mm diameter in fire rated plasterboard, shaft and vent walls, Hebel/AAC & Speedpanel. Allows for collars to be fit to the pipe before construction of the fire rated wall, saving significant time and avoiding coordination issues between trades.
FyreWrap Access Panels are a patented system designed for use on ducts protected by the innovative FyreWrap system. These access hatches form part of a fully certified system to AS1530.4-2014 to provide fire ratings on ducts. Quickly and easily provides access to ductwork for inspections, services, repairs, and replacement of internal mechanical equipment. The patented design allows for easy installation over existing duct access panels with various sizes available. Capable of up to 180/180/180 FRL, these prefabricated access panels can be installed using screw fixing with machine screws for robust access.
FyreSHIELD is a proudly Australian Made and Owned access panel system which has been designed and tested to be built into partition walls and riser shafts. Fire tested to AS1530.4:2014, the FyreSHIELD makes fire rated access simple and compliant. Two way fire protection tested in a range of common wall types including plasterboard, shaftliner, concrete/masonry, AlphaPanel, Corex, Hebel, WALSC AAC Panel, and Speedpanel.
Applications:
- 60 minute walls (-/60/60 FRL)
- 90 minute shafts (-/90/30 FRL)
- 120 minute shafts (-/120/30 FRL)
FyreSHIELD Access Panel systems that have been designed and fire tested to AS1530.4:2014 to be built into plasterboard ceilings. Approvals for plasterboard Ceiling systems are few and far between across the market, but the FyreSHIELD PLUS system provides an easy option for direct compliance, fully fire tested to -/120/120 FRL’s plus 60min RISF in accordance with AS1530.4:2014. A range of sizes are available and suitable for 2-way fire rated double and triple layer ceilings with RISF.
